Oxygen production routes assessment for oxy-fuel combustion

Energy, 254 (2022) 124303

Oxyfuel combustion is a promising alternative to decarbonize the power sector. However, the main barrier to commercial deployment of the technology is the high energy consumption associated with oxygen production (-200-300 kWh per ton of O-2), which penalizes the thermal-to-electric efficiency of 8.5-12% compared to traditional air combustion plants. Typically, oxygen is obtained from a cryogenic air separation process. However, other technologies have been gaining momentum in recent years, such as membrane technologies, chemical looping air separation, and renewable-driven electrolysis. The present work evaluates all these options for O-2 production to retrofit a 550 MWe coal-fired power plant with oxyfuel combustion. A techno-economic assessment is carried out to estimate the energy penalty, the O-2 production cost (V/ton) and the Levelized Cost of Electricity. The best results are obtained by combining oxygen transport membranes and electrolysis since the energy consumption has been reduced to 98.56 kWh/ton of O(2, )decreasing by 59.31% the cryogenic distillation energy consumption (242.24 kWh/ ton O2), reducing the overall energy penalty compared to cryogenic air separation from 8.88% points to 7.56%points. The oxygen transport membrane presents the lowest cost of electricity in retrofitting cases, 51.48 $/MWh, while cryogenic distillation estimated cost is 52.7 $/MWh. Their costs of avoided CO2 are 31.79 $/ton CO2 and 34.15 $/ton CO2 respectively.

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