Enhanced extraction of bioactive compounds from tea waste for sustainable polylactide-based bioplastic applications in active food packaging

Food Packaging and Shel Life, 46 (2024) 101410

Active and sustainable food packaging materials were prepared through solvent casting, by blending tea waste (TW) extract rich in bioactive molecules with a neat polylactide (PLA) polymeric matrix. The optimization of tea waste extraction using a response surface methodology allowed achieving efficient yield and high phenolic content, which significantly enhanced the antioxidant properties of the resulting bioplastics. TW extract incorporation into PLA films increased UV-blocking capability, while keeping the oxygen permeability performance. Mechanical testing revealed improved ductility and toughness in TW extract-containing films compared to pure polylactide film, ascribed to the plasticizing effect of TW polyphenols. Food packaging assays showed effective moisture retention, comparable to low-density polyethylene (LDPE) plastics, antioxidant activity, and excellent bacteria barrier properties allowing the use for food packaging applications. Moreover, migration tests and detection of non-intentionally added substances (NIAS) allowed to establish the safety and regulatory compliance of these bioplastics.

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