High-quality samples, in terms of phase purity and dielectric properties, of composition Bi1-xSmxFeO3 (0.05 <= x <= 0.20) have for the first time been prepared by mechanosynthesis. Close inspection of the powder diffraction data, analysis via Rietveld refinement and TEM microscopy demonstrates that the Bi1-xSmxFeO3 samples contain only perovskite phases. Additionally, by a combination of Rietveld analysis, TEM, DSC, temperature-dependent XRD and permittivity data a tentative phase diagram has been proposed where the high temperature paraelectric phase Pnma has been confirmed for samarium substituted BiFeO3. Regarding the physical properties, the samples resulted to be electrically homogenous and highly insulating at room temperature, suggesting that other sources of conductivity, such as mixed valence of Fe associated with possible oxygen non-stoichiometry, have been avoided during the samples synthesis. In spite of the high quality of the samples, the dielectric and magnetic behaviour of the Bi1-xSmxFeO3 samples change only modestly on Sm substitution, with neither a great change in the resistivity or remnant magnetisation of Sm substituted samples in comparison with BiFeO3.